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Zero Gravity Pneumatic Manipulator

Short Description:

In modern manufacturing, efficiency and worker safety are paramount. The Zero Gravity Pneumatic Manipulator is an advanced industrial lifting assist device designed to make heavy or awkward loads feel virtually weightless. By utilizing precision-engineered pneumatic circuits, this manipulator allows operators to lift, rotate, and position payloads with millimetric accuracy and zero physical strain


Product Detail

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Key Features of Our Pneumatic Manipulator

  • True Zero-Gravity Balancing: Features a dual-pneumatic circuit system. The first circuit balances the weight of the arm itself, while the second senses and counterbalances the specific load, achieving a “float” state.

  • 360° Articulated Movement: Equipped with high-precision joints that allow for a full range of motion, enabling operators to reach into tight spaces or around obstacles easily.

  • Custom End-Effectors: Whether you are handling glass sheets, engine blocks, or chemical drums, we provide tailored grippers, vacuum suction cups, and magnetic tools.

  • Fail-Safe Safety Systems: Includes integrated anti-drop valves and parking brakes. In the event of a sudden loss of air pressure, the manipulator will hold the load securely in place.

Technical Specifications

Feature Specification
Lifting Capacity 50 kg to 900 kg (Customizable)
Maximum Working Radius Up to 4,000 mm
Vertical Stroke 1,500 mm – 2,500 mm
Power Source Compressed Dry Air (6–8 Bar)
Mounting Options Column Floor Mount, Overhead Rail, or Mobile Base

Why Choose a Zero Gravity System?

1. Drastic Reduction in Workplace Injuries

Manual handling of heavy parts is the leading cause of musculoskeletal disorders (MSDs). Our pneumatic balancer eliminates the “whiplash” effect of heavy loads, protecting your workforce and reducing insurance costs.

2. Enhanced Precision and Speed

Unlike traditional hoists that use cables and can “swing,” the rigid arm of the pneumatic manipulator provides stable, jitter-free movement. This is critical for delicate assembly tasks and high-speed production lines.

3. Energy Efficient & Low Maintenance

Operating entirely on compressed air, these systems require no electricity, making them ideal for ATEX-rated environments or cleanrooms. The simple mechanical design ensures a long service life with minimal downtime.

Typical Applications

  • Automotive: Handling engines, doors, and dashboards.

  • Logistics: Rapid palletizing and depalletizing of boxes or crates.

  • Food & Pharma: Precision pouring and moving of sensitive containers.

  • Metalworking: Loading heavy sheet metal into CNC laser cutters or press brakes.

 


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