Chinese wholesale Car Assembly Plant Production Line - Multiaxial Manipulator – Tongli

1. Freedom movement; 2. Automatic control and repeatable programming; 3. Flexible with different functions according to different operating tools; 4. High reliability, high speed, high precision.

As a low-cost and simple system structure for automated robot system solutions, multi-axis manipulators can be used in dispensing, plastic dropping, spraying, palletizing, sorting, packaging, welding, metal processing, handling, loading and unloading, assembly common industrial production fields such as, printing, etc., have significant application value in terms of replacing labor, improving production efficiency, and stabilizing product quality. For different applications, there are different design requirements for multi-axis manipulators, such as selecting different transmission methods according to the requirements of accuracy and speed, and selecting different clamping devices (fixtures, grippers, and mounting frame, etc) for the end working head according to specific process requirements,as well as design options for teaching programming, coordinate positioning, visual recognition and other working modes, so that it can meet the application requirements of different fields and different working conditions.

The multi-axis robot is a general-purpose robot with compact appearance and structure. Each joint is equipped with a high-precision reducer. The high-speed joint speed can perform flexible operations. It can perform operations such as handling, palletizing, assembly, and injection molding. Installation method.

(1) Material handling and palletizing (2) Packaging and assembly (3) Grinding and polishing (4) Laser welding (5) Spot welding (6) Injection molding (7) Cutting/deburring

●Adopt the structure of servo motor and reducer, with strong carrying capacity, large working range, fast speed and high precision.

●The control system manipulator is simple and easy to learn, which is very suitable for production use.

●The robot body adopts partial internal wiring, which is safe and environmentally friendly.

Introduction

a) The same force hard arm assist manipulator can balance various weights from 2 to 500kg.

b) The power-assisted manipulator is composed of a balance host, a grasping fixture, and an installation structure.

c) The manipulator host is the main device that realizes the non-gravity floating state of materials (or workpieces) in the air.

d) The manipulator is the device that realizes the grasping of the workpiece and completes the corresponding handling and assembly requirements of the user.

e) The installation structure is a mechanism that supports the entire set of equipment according to the user’s service area and site conditions.

a) It can realize the gravitational balance state of different weight materials, which is suitable for the precise transfer operation of materials.

b) When no load, full load and different workpieces are processed, the system can sense the weight change and realize the floating state of the load in the three-dimensional space, which is convenient for precise positioning.

c) The characteristics of full balance, smooth movement, etc., enable the operator to easily carry out the handling, positioning and assembly of the workpiece.

d) The rigid arm can make the manipulator carry the workpiece over obstacles; the horizontal arm can meet the requirements of horizontal placing and horizontal removal of materials in relevant places.

e) The system can always maintain the level of the manipulator’s head and exert high workability.

f) Joint brake device, with multiple rotary joints to realize material picking and placement in a wide area; equipped with a brake device, the operator can interrupt the movement of the manipulator at any time during the operation.

This kind of power manipulator can achieve lifting up to 500Kg of the workpiece. The working radius is about 2500mm, and the lifting height is about 1500mm. According to the lifting workpiece weight is different, should choose the smallest type of machine in line with the maximum weight of the workpiece, if we use the maximum load of 200Kg of manipulator to carry 30Kg of the workpiece, then the operation performance is certainly not good, feel very heavy. The equipment is standard equipped with air storage tank, which can still complete an action cycle in the case of gas cut off. At the same time, it will alarm to remind the operator. When the air pressure drops to a certain extent, it will start the self-locking function to prevent the decline of the workpiece. Manipulator with safety system, in the process of handling or the workpiece is not placed in the safe station, the operator can not release the workpiece. With a variety of non-standard fixture, hard arm type power manipulator can easily complete a variety of process actions.